INDUSTRIES - THERMAL PROCESSING
Exhausts in Industrial Environments
Schiedel partners with global industrial facilities to design, manufacture, and install mission-critical flue gas and exhaust systems. We provide plant engineers and project managers with a single point of responsibility for safely routing high-temperature process air, protecting workforce health, and optimizing burner efficiency.
Schiedel eliminates vendor complexity by serving as your single point of responsibility for the entire exhaust system lifecycle, combining deep technical expertise with complete turnkey execution. To ensure your thermal processing infrastructure operates safely and efficiently, our end-to-end capabilities include:
- High-Performance Exhaust Products: Premium, modular stainless steel systems engineered to withstand severe thermal expansion and corrosive industrial condensates.
- Custom Component Fabrication: In-house manufacturing of bespoke transitions and specialized parts to solve complex facility constraints and retrofit challenges.
- High-Grade Silencer Solutions: Heavy-duty acoustic integration designed to guarantee strict local noise compliance without compromising system backpressure.
- Comprehensive Engineering Services: Rigorous thermodynamic calculations, gas dynamics, and 3D CAD modeling to optimize your plant's draft control before fabrication begins.
- Turnkey Installation Services: Expert deployment by specialized technicians, ensuring rigorous adherence to safety mandates and your critical-path timelines to prevent operational downtime.
Heat Treatment & Annealing
For heat treatment and annealing applications, maintaining an exact furnace atmosphere is paramount to preserving metallurgical quality. Schiedel systems are aerodynamically engineered to deliver perfectly consistent backpressure, ensuring stable burner performance and eliminating the temperature fluctuations that cause uneven hardening or tempering. Our zero-leak, hermetically sealed connections prevent cold-air infiltration from disrupting the internal atmosphere, while the advanced modular joints natively absorb extreme thermal expansion and contraction, preventing structural warping during aggressive heating and cooling cycles.
For heat treatment and annealing applications, maintaining an exact furnace atmosphere is paramount to preserving metallurgical quality. Schiedel systems are aerodynamically engineered to deliver perfectly consistent backpressure, ensuring stable burner performance and eliminating the temperature fluctuations that cause uneven hardening or tempering. Our zero-leak, hermetically sealed connections prevent cold-air infiltration from disrupting the internal atmosphere, while the advanced modular joints natively absorb extreme thermal expansion and contraction, preventing structural warping during aggressive heating and cooling cycles.
Surface Treatment & Finishing
Surface treatment and finishing operations produce highly corrosive chemical vapors that rapidly degrade standard industrial ductwork. Schiedel combats this by utilizing specialized, high-grade stainless steel alloys specifically selected to resist the aggressive corrosion caused by acidic fumes, caustic wash baths, and hot-dip galvanizing off-gases. Furthermore, our advanced modular sealing technologies prevent caustic chemical condensates from weeping through exhaust seams, protecting both your workforce and structural plant assets while drastically extending the system's lifespan and lowering long-term operational expenditures.
Surface treatment and finishing operations produce highly corrosive chemical vapors that rapidly degrade standard industrial ductwork. Schiedel combats this by utilizing specialized, high-grade stainless steel alloys specifically selected to resist the aggressive corrosion caused by acidic fumes, caustic wash baths, and hot-dip galvanizing off-gases. Furthermore, our advanced modular sealing technologies prevent caustic chemical condensates from weeping through exhaust seams, protecting both your workforce and structural plant assets while drastically extending the system's lifespan and lowering long-term operational expenditures.
Glass, Ceramics & Industrial Drying
Continuous-operation kilns and melting furnaces in the glass, ceramics, and industrial drying sectors run continuously, making any exhaust failure a catalyst for catastrophic plant shutdowns. Built for this grueling 24/7 reality, Schiedel systems are engineered to prevent thermal fatigue and guarantee mission-critical uptime. High-density, double-wall insulation keeps exhaust gases hot to maximize draft velocity while safely preventing dangerous heat transfer to surrounding personnel and equipment. Additionally, this robust architecture is perfectly optimized to seamlessly route high-volume flue gases into central heat exchangers, allowing your facility to recapture waste heat and drive energy efficiency across your drying lines.
Continuous-operation kilns and melting furnaces in the glass, ceramics, and industrial drying sectors run continuously, making any exhaust failure a catalyst for catastrophic plant shutdowns. Built for this grueling 24/7 reality, Schiedel systems are engineered to prevent thermal fatigue and guarantee mission-critical uptime. High-density, double-wall insulation keeps exhaust gases hot to maximize draft velocity while safely preventing dangerous heat transfer to surrounding personnel and equipment. Additionally, this robust architecture is perfectly optimized to seamlessly route high-volume flue gases into central heat exchangers, allowing your facility to recapture waste heat and drive energy efficiency across your drying lines.
Metalworking & Foundries
The extreme environments of metalworking and foundries demand exhaust infrastructure capable of surviving punishing heat cycles, toxic fumes, abrasive dust, and heavy vibrations. We construct our heavy-duty systems from premium, high-gauge stainless steel to endure the brutal, fluctuating temperature spikes inherent in heavy melting, forging, and welding processes. Engineered to withstand constant mechanical vibrations without suffering structural weld-fatigue, our systems also feature smooth, precision-engineered inner walls that minimize the buildup of abrasive particulate matter and heavy slag off-gases, effectively reducing maintenance intervals and mitigating fire risks.
The extreme environments of metalworking and foundries demand exhaust infrastructure capable of surviving punishing heat cycles, toxic fumes, abrasive dust, and heavy vibrations. We construct our heavy-duty systems from premium, high-gauge stainless steel to endure the brutal, fluctuating temperature spikes inherent in heavy melting, forging, and welding processes. Engineered to withstand constant mechanical vibrations without suffering structural weld-fatigue, our systems also feature smooth, precision-engineered inner walls that minimize the buildup of abrasive particulate matter and heavy slag off-gases, effectively reducing maintenance intervals and mitigating fire risks.
Schiedel Solutions for Thermal processing industries
The generation of industrial process heat inevitably produces volatile off-gases, extreme temperatures, and abrasive particulates. A professionally engineered exhaust gas solution is a critical plant asset that ensures:
- Workforce Safety: Controlled extraction of harmful fumes, fine dust, and toxic vapors.
- Asset Protection: Prevention of severe corrosion and thermal degradation to surrounding production facilities and structural elements.
- Thermodynamic Optimization: Precision draft control that stabilizes burner performance, maximizes combustion efficiency, and lowers energy overhead.
Our modular stainless steel systems are engineered to handle the distinct thermodynamic challenges of diverse high-heat applications.
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