exhaust systems for metalworking industry
Process heat in metalworking
Metalworking is an energy-intensive industry where process heat is indispensable for technical applications such as melting, forging, and welding.
However, these high-temperature operations generate exhaust gases and process air that require controlled handling to protect workplace safety. Modern exhaust systems are a essential component of production facilities, providing the reliable discharge of emissions while fulfilling strict statutory requirements.
Areas of application in metalworking
Whether in the iron and steel industry with its foundries and steel mills, among automotive suppliers who forge or powder-coat metal parts, or in mechanical engineering where melting, welding, and heat treatment processes are essential for component manufacturing - wherever metals are processed, the use of process heat is necessary. The same applies to companies involved in metal finishing, which treat surfaces using procedures such as hot-dip galvanizing.
The necessity of exhaust routing
In the generation of process heat, hot exhaust gases, vapors, and particles inevitably arise as process air. An exhaust system serves as a high-performance duct to discharge these emissions in a controlled manner. A professional exhaust gas solution is essential for many reasons. It protects employees from harmful gases, vapors, and fine dust contained in the process air, and prevents corrosion and damage to production facilities caused by aggressive residues.
What requirements do metalworking industries place on the exhaust system?
Mode of operation
Dry / wet
Operating pressure
-40 to +5000 Pa
Operating temperature
up to 600°C
Fuels
Gas / oil / diesel / air
Our solutions for metalworking
ICS 5000
Double-walled stainless steel exhaust system for negative/overpressure up to 5000 Pa and high flue gas temperatures. Perfect solution for industrial applications.
ICS
Double-walled exhaust system with continuous thermal insulation and moisture-resistant for oil and gas.
Installation advantages ICS 5000
- Tension-free expansion of the inner liner under thermal loading is ensured (no need for compensators)
- Elements can be flexibly shortened (pressure-tight)
System advantages ICS 5000
- Double-walled flue gas system
- Inner and outer casing made of stainless steel
- Quick and easy installation
- Pre-insulated in various insulation thicknesses
- Low weight
- Suitable for high exhaust gas temperatures up to 600°C
- Certified for pressure conditions up to 5,000 Pa
- Complete delivery program
- Available in various surface finishes
- All types of silencers available
System advantages ICS
- Double-walled flue gas system
- Inner and outer casing made of stainless steel
- Quick and easy installation
- No thermal insulation and welding work on the construction site
- Pre-insulated in various insulation thicknesses
- Low weight
- Inner pipe continuously butt-welded
- For high exhaust gas temperatures up to 600°C
- Certified for pressure ratios up to 200 Pa
- Moisture-resistant for oil and gas
- Complete delivery program
Cantilever brackets and silencers
In addition to our exhaust systems, we also offer matching cantilever brackets and all types of silencers which round off the portfolio for a complete and professional installation.
In addition to our exhaust systems, we also offer matching cantilever brackets and all types of silencers which round off the portfolio for a complete and professional installation.